| |
| SHOP TOLERANCE: |
Standard |
Advanced |
Minimum Outer Line Width |
.004" |
.0039" - .002" |
Minimum Inner Line Width |
.004" |
.0039" - .002" |
Minimum Outer Space, Trace/Trace |
.004" |
.0039" - .002" |
Minimum Inner Space, Trace/Trace |
.004" |
.0039" - .002" |
Minimum Outer Space, Trace/Pad |
.004" |
.0039" - .002" |
Minimum Inner Space, Trace/Pad |
.004" |
.0039" - .002" |
Minimum Space, PCB Edge to Conductor |
.010" |
.0099" - .008" |
Layer-to-Layer Registration |
+/-.005" |
+/- .003" |
Maximum Finished PCB Thickness |
.094" - .125" |
.126" - .250" |
Minimum Board Thickness Tolerance |
+/-10% |
+/- 8% |
Dimensions - Hole Location |
+/- .003" |
+/- .003" |
Dimensions - Fab O.D. |
+/- .005" |
+/- .004" |
Fabrication Radius |
+/- 5 deg. |
+/- 5 deg. |
Warpage (inch per inch) (flatness of finished board) |
.007" |
.0069" - .005" |
Minimum Dielectric Thickness |
.0039" - .002" |
.0019" - .0015" |
Maximum Number of Layers |
26 |
34 |
[Back to Top] Manufacturing Capabilities
| PAD TO HOLE SIZE: |
Standard |
Advanced |
Minimum Plated Hole Size * (Finished) |
.008" |
.006" |
Tolerance - Plated Hole Size |
+/- .003" |
+/- .002" |
Minimum Inner Layer Pad |
+ .015" over FHS |
+ .014" over FHS |
Mech. Min. Drill Hole Size |
.010" |
.006" |
Laser Min. Drill Hole Size |
.006" |
.0059" - .002" |
Normal Finished Hole Size |
.008" |
.004" |
Plane Relief Diameter |
.030" over FHS |
.025" over FHS |
Minimum Outer Layer Pad |
+ .015" over FHS |
+ .014" over FHS |
Min. Outer Non-Plated Hole to Metal |
.008" |
.0079" - .007" |
Min. Inner Non-Plated Hole to Metal |
.008" |
.0079" - .007" |
Max. Number holes/sq. in. (average over board) |
200 |
300 |
Max. Number holes/sq. in. (localized density) |
400-625 (BGA) |
625-1000 (BGA, MCM-L) |
[Back to Top] Manufacturing Capabilities
| HDI |
Standard |
Advanced |
Construction |
2+2 |
3+3 |
Drill Size |
.006 |
.004" |
Aspect Ratio |
.5:1 |
.75:1 |
Capture Pad |
12 |
8 |
[Back to Top] Manufacturing Capabilities
| SOLDERMASK: |
Standard |
Advanced |
SMT Minimum Pad (edge to edge) with Rib (web) |
.010" |
.008" |
Minimum covered copper feature to clearance |
.003" |
.0025" |
Minimum Soldermask Rib (web) |
.004" |
.003" |
Minimum Clearance over pad |
pad +.006" |
pad +.005" |
[Back to Top] Manufacturing Capabilities
| SURFACE FINISHES: |
Standard |
Advanced |
HASL Minimum Thickness |
.0005" |
.0003 |
HASL Maximum Thickness |
.001" |
.0015" |
HASL Co-Plan |
+/- 1000 u in. |
+/- 500 u in. |
Selective Solder Strip Minimum Thickness |
.0007" |
.00025" |
Selective Solder Strip Maximum Thickness |
.00075" |
.001" |
Selective Solder Strip Co-Plan |
+/- 250 u in. |
+/- 100 u in. |
Electrolytic Nickel Thickness |
200 u in. |
call for info. |
Electroless Nickel Thickness |
200 u in. |
call for info. |
Electrolytic Hard Gold Maximum Thickness |
50 u in. |
call for info. |
Electrolytic Soft Gold Maximum Thickness |
30 u in. |
call for info. |
Electroless Gold Maximum Thickness |
30 u in. |
100 u in. |
Immersion Gold Thickness |
2-5 u in. |
N/A |
Immersion Silver Thickness |
3-4 u in. |
N/A |
Immersion Tin Thickness |
30-50 u in. |
N/A |
OSP (Cu 56, Cu 106A) |
Co-Planarity = Copper Plate |
N/A |
[Back to Top] Manufacturing Capabilities
| MATERIAL TYPES |
Max Tg (degC) |
FR4 Standard Multifunctional |
135 |
FR4 High Tg |
170-180 |
Getek |
170 |
Polyimide |
235 |
BT |
180 |
Cyanate Ester |
250 |
Nelco 4000-13 |
210 |
Rogers 4003 |
> 280 |
Rogers 4350 |
> 280 |
Rogers RO 3003 |
call for information |
Duroid 5870 |
call for information |
Taconic 6000+RF35 |
call for information |
Ohmega Ply |
(ohms/sq : 25, 50, 100, 250) |
[Back to Top] Manufacturing Capabilities
|
INNER & OUTERLAYER MATERIALS |
| Innerlayer Copper Cladding
|
|
Maximum cu weight planes |
5 oz |
|
Maximum cu weight signals |
3 oz |
|
Minimum cu weight |
1/4 oz |
| Outerlayer Copper Cladding
|
|
Maximum cu weight |
5 oz |
|
Minimum cu weight |
1/8 oz |
| Maximum Active Board Size: 16.5 X 22.5
|
[Back to Top] Manufacturing Capabilities
|
BONDING SHEET (PREPREG) |
| Laminate perMIL-P-13949 and IPC-L-1094 |
| |
|
Material types used: Tetra-functional, high grade Multi-functional Tetra II,
FR-4, Getek, Polyimide, BT, Cyanate Ester, Gore (Speed board C), noflow Pyralux
(cavity brds), Nelco 13, Allied 408, Pyralux Rogers 4403, All Arlons, Rogers, and Taconics. |
|
Glass types used: 1060, 1080, 2313, 7628, 2116, 2113 |
[Back to Top] Manufacturing Capabilities
|
ETCHING |
|
Minimum conductor width: .002" |
|
Minimum feature spacing: .003" |
| Note: PPC meets all class 1, 2 & 3 etch standards per IPC.
|
[Back to Top] Manufacturing Capabilities
|
LAYER CONSTRUCTIONS / IMPEDANCE DESIGN |
|
Minimum core thickness:.002" |
|
Minimum dielectric:.002" |
|
Impedance stack-up design and verification service |
|
Buried and blind vias |
|
Sequential lamination construction |
|
Buried capacitance |
|
Finished impedance tolerance of +/- 10% (28 ohms technology) |
|
Buried resistor (Ohmega) tolerance of +/- 10% |
|
Single ply construction |
| Note: Tighter tolerances are available.
|
[Back to Top] Manufacturing Capabilities
|
LAMINATION |
Maximum number of layers: 34
|
Maximum board thickness: .300"
|
Panel thickness tolerances
|
Panel Thickness |
Tolerances |
.015" - .030" |
+/- .003" |
.031" - .080" |
+/- .005" |
.081" - .125" |
+/- .008" |
> .125" |
+/- 10% |
Note: Tighter tolerances are available.
|
Bow and twist: Assuming normal manufacturing tolerance,
the typical deviation from flatness will be .007 in./in. worst case subject
to the design and dielectric stackup.
|
Liquid dielectric buildup for HDI products when requested
|
[Back to Top] Manufacturing Capabilities
|
DRILLING |
|
Minimum Mechanical drilled hole size:.006" |
|
Minimum Laser drilled hole size:.002" |
|
Maximum drilled hole size:.265" |
|
Minimum slot width size:.020" |
|
Minimum distance, edge to edge, from plated hole to internal circuitry:
.008" |
|
Minimum distance, edge to edge, from non-plated hole to circuitry: .007"
internal / .007" external |
|
Minimum signal pad must be larger than drilled hole diameter: .014"
internal / .014" external |
|
Minimum plane clearance (relief) must be larger than nominal finished hole:
.025" |
|
Tighter annular ring is possible with teardrops or by reducing finished
annular ring requirements. |
|
Controlled depth drill available- consult HDI section for aspect ratios
or contact PPC engineering. |
|
Plasma desmear + etchback in house |
[Back to Top] Manufacturing Capabilities
|
PLATING |
|
Maximum Hole Aspect Ratio: 15:1 |
|
(SMOBC) Soldermask over bare copper, HASL |
|
SMOBC with OSP, Enthone Cu56, Cu106a |
|
Electroless Nickel, Immersion gold, selective or full body |
|
Electroless Nickel, Electroless gold full body |
|
Electrolytic gold, selective or full body (hard & soft) |
|
Multiple surface plating available |
| Note : Other finishes are available. Please contact engineering.
|
[Back to Top] Manufacturing Capabilities
|
SOLDERMASK / LEGEND MATERIALS |
|
Per IPC-SM-840 |
|
Wet types: SR1000, SR1001 |
|
Photo-imageable types: (LPI) Taiyo PSR-4000, Dynachem Epic, Probimer 5,
Dexter Hysol 8200, Lea Ronal, Coates clear |
|
Dry Film types: Dupont Vacrel, 8000 series |
|
Soldermask colors: Red, Green, Blue, Black, Clear, Purple |
|
Minimum clearance pad edge to clearance edge: LPI - .002", Dry Film - .003",
Wet Mask - .006" |
|
Legend colors: White, Yellow, Black, Red, Orange |
|
Via fill: Taiyo PSE 4000 BN + PSR 4000MP, Hysol IC, Macu via fill, Epic, Coates |
|
Via plug & via cap: Hysol SR1000 + Hysol SR1020 |
[Back to Top] Manufacturing Capabilities
|
FABRICATION |
|
Tolerance on overall dimensions: +/- .005" |
|
Minimum inside radius: .015" |
|
Scoring, In-board Beveling, Beveling |
|
Countersinking, Counter-boring, Edge Milling |
[Back to Top] Manufacturing Capabilities
|
ELECTRICAL TEST |
|
Planar resistor (Ohmega)- to within 1% |
|
CAD net-list testing D356A (Multiple CAD formats accepted) |
|
Electrical test parameters compliant with IPC and Bellcore specifications |
|
Probe testing down to .004" (features to .0015") |
|
Probe test available for wirebond, flip chip & other technologies |
|
Standard test parameters: isolation- 10 meg ohms, continuity- 20 ohms, test to IPC class 1, 2, 3 |
| Note : Tighter test parameters available
|
[Back to Top] Manufacturing Capabilities
|
IMPEDANCE MEASUREMENTS |
|
Impedance measurements (documentation available if requested) |
|
Impedance coupons serialized to each board |
|
Impedance measurements of specific traces |
|
Single ended and differential impedances |
|
Custom impedance coupons generated per customer requirement. Contact PPC engineering. |
| Note : 2D/3D modeling available
|
[
Back to Top] Manufacturing Capabilities
|
LABORATORY |
|
Standard and thermal stress cross-section evaluation (IPC-6012) |
|
Layer construction verification |
|
SEC testing |
|
UL Approval Fourth Quarter 2001 |
|
Bellcore SIR compliant (not certified) |
[Back to Top] Manufacturing Capabilities
|
QUALITY SYSTEMS / SPC |
|
ISO-9002 certification (2nd Quarter 2002) |
|
Integrated IPQC (In Process Quality Control) and OQC (Outgoing Quality Control) systems |
|
IPC-A-600, IPC-6012 / IPC-R-700 trained personnel |
|
Control charts and Cpk analysis on critical processes |
[Back to Top] Manufacturing Capabilities
|
DEFAULT ACCEPTANCE SPECIFICATIONS |
|
Unless otherwise specified, all boards will meet requirements of IPC-A-600F CLASS 1 |
|